Sistem Tertanam Berbasis PLC pada Simulator Pemberian Label
dan Pemisahan Botol

Sistem Tertanam Berbasis PLC pada Simulator Pemberian Label
dan Pemisahan Botol

: embedded system, PLC, simulator, labeling and separating bottles, miniature of conveyor machine

Utilization of photoelectric and fiberoptic sensors equipped with a number of actuators have been integrated into an embedded
system based on a programmable logic controller (PLC). Embedded systems are mounted on miniature conveyor machines for
labeling and bottle separation systems. The labeling mechanism is based on the detection of the photoelectric sensor due to the
photoelectric effect, while the bottle separation process is based on the detection of the fiberoptic sensor for two different
colors. The objectives of this research includes three things, namely (i) produce a simulator controlled by a PLC system with
assisted the help of sensors and actuators, (ii) create a ladder-based program structure, and (iii) measure the performance of
the embedded system based on the performance of sensors and actuators. The research methods are conducted based on the
research objectives through three stages, namely (i) the assembly of the conveyor frame, installation of the entire device, and
integrated wiring; (ii) providing a 64-bit CX-Programmer, determining algorithms, compiling ladder, and compiling and
uploading the entire program structure; and (iii) synchronization conditions and readings of on-board sensors for activation
of all devices in the output line, and measurement of the processing time of stamping and bottle separation assisted by a
pneumatic system. The results of the system performance during the labeling process for green and red bottles were fifteen
times each, as was the case with the bottle separation process for green and red bottles, fifteen times each. The performance
of the system is based on the success rate during the labeling process of 100%, while the success rate during the bottle
separation process is 73.33%. The unsuccessful separation of bottles by 26.67% occurred in green bottles. The general
conclusion is that a fabricated embedded system can be used as a simulator for a mechanical system of labeling and separating
bottles based on bottle color, so it is a form of implementing PLC-based instrumentation for automation processes.

Danang Adi Nugroho1
, Arief Goeritno2*
, Anang Dwi Purnomo3

PT Serena Indopangan Industri,

25-10-2021

Fajar bagus W

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Indonesia

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